Playing with fire: Steel black waxed heart

How to make a steel black waxed heart.

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Start the fire

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Use 25mm x 6mm x 495mm steel bar.

Find the half way point which is the centre point between the 2 curves.

Centre Punch Dot

Make a centre punch dot by hammering a centre punch on the cold bar at the centre point at the top which can be seen when the bar is hot.

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Heat it up in the middle and use the scroll wrench combined with the anvil horns to bend it into a V shape.

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Use the hollow bit tongs to hold the end.

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Heat up again and hammer the V shape flat with no space between the bars.

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Fire welding

Heat up off centre quite deep on both sides until the surface is wet and molten – exploding sparks shows it’s at melting point but be quick so it doesn’t burn – then hammer to fuse the atoms together.

Join the metal an inch up.

The bar is now fused by an inch up to the crack.

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Creating the curve

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Heat up the welded end and put it in the vice.

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Bend the two ends out.

Cool the end in water.

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Hammer both ends into points.

Don’t creep over the edge when hammering.

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Once both ends are pointed warm up the whole bar.

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Get two smaller gap square scroll wrenches for  more detailed work and bend the bar into a curve.

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Lie it flat and draw around the heart to make it symmetrical.

Bend the other side into shape using the anvil horns and the scroll wrenches.

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Descale it using the electric wire brush.

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Black wax the heart.

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